10 Common Mistakes to Avoid When Installing Lifting Eye Bolts

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There is also a special type of tool used in various industries, known as lifting eye bolts, which serve as a secure point for hoisting & rigging purposes. It is essential to install it correctly, and there is no possibility of danger. However, improper installation can cause accidents and damage to your equipment. In this post, we examine ten common mistakes to avoid when installing these critical tools.

1. Ignoring Load Capacity

The most common mistake is failing to check the load capacity of the eye bolt. Each bolt has a maximum weight load for which it is designed. Going beyond this limit will lead to failure. Always check the load weight and select a matched eye bolt. Engineers may compare specifications when browsing lifting eye bolts online to match the correct size and thread type for their assemblies. 

2. Incorrect Angle of Lift

If the lift angle is wrong, then the capacity of the eye bolt is severely reduced. Lifting should be done in a line as close to vertical as possible. As the angle deviates, the strength of the bolt decreases. Be sure to lift at the angle, and if you have to use guidelines during the process, then do so.

3. Improper Installation Depth

An eye bolt must be anchored to a proper depth for function. If it is too shallow, there is a risk that it will pull out. On the other hand, if it’s too deep, there is a chance the threads won’t engage. Make sure the bolt is fastened to the recommended depth to hold securely.

4. Using Damaged Eye Bolts

The use of damaged or worn eye bolts poses a very serious safety risk. Inspect them periodically for cracks, corrosion, or distortion. Replace any that show signs of damage to ensure that safety standards are maintained and accidents are prevented.

5. Incorrect Thread Engagement

Stable and proper thread engagement. The eye bolt must be completely threaded into the material for a secure fit. Mismatched threading is a recipe for failure and definitely instability. Before doing the lift, always ensure that the threads are completely seated.

6. Choosing the Wrong Material

Various materials for eye bolts are suited to different environments. For example, stainless steel is ideal for environments with high corrosion. Cutting corners on material choice can lead to a failed cut short. Take the environment into account and select the correct material to endure while remaining secure.

7. Neglecting to Use Washers

Washers help spread the load and protect the surface from damage. Not having them can mean uneven stress and failure. Match washers to maintain balance and protect the integrity of the installation surface.

8. Over-Tightening

It makes sense to want to tighten the eye bolt as tightly as possible, but over-tightening can cause damage. This could strip the threads or even fracture the surface. Follow the torque specifications provided by the manufacturer to prevent over-tightening, ensuring a secure installation.

9. Misalignment

If the eye bolts in the load are not aligned, this can cause excessive stress, which is unsafe. Align the eye bolt properly with the direction of the load. This reduces stress and also helps to keep the bolt intact.

10. Failing to Follow Manufacturer Guidelines

Specific manufacturer instructions are provided for each eye bolt used and available. These guidelines are crucial, and the installation may not be done properly or safely if they are not followed. Refer to and follow the manufacturer’s guidelines to ensure a trouble-free installation.

Conclusion

Eliminating these common mistakes when lifting eye bolt installation can help you avoid accidents and ensure smooth lifting operations. Understanding and resolving these mistakes will enhance safety and extend the equipment’s lifespan. It is not just about how to install it, but also about doing it in a way that is secure and works properly. Anything else is secondary to ensuring the safety of both yourself and your workers whenever they are lifting something.

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